As Saturnino enjoyed an after meal smoke, we checked out the luckier armadillo that was tied to a tree behind the house. Buried in his shell and protected by the tree roots, Cristina had to give him a good yank before we were able to peer into the face of a future meal for the family. He wasn’t feeling very photogenic and soon withdrew to his hard shell.
I got a call from the satellite phone, the only phone in Zacango, from Saturnino last night requesting a ride to
Last Thursday, Martín from the community of
MCC still has one stove mold which includes a rectangular wood mold for the base, a circular mold for the firewood space on which the comal (metal cooking surface for tortillas) sits, a meter length tube which acts as a pipe to pull the smoke up the chimney, and two smaller connecting pieces. It sounds like a lot, but all of the pieces could easily fit in the trunk of a car. In 2002, MCC sold the other mold to Saturnino and his wife Bernadina of Zacango who have since then been responsible for the construction and capacity building involved with the stove technology. When MCC receives requests of this nature, we act as the conduit of communication with Saturnino and Bernadina.
Saturnino is short and spindly, though surprisingly strong. He was born in Zacango and has lived his 50 odd years in Zacango, minus the three years in the States. Most of his siblings live in Morelos as they never returned when they left to find work years before. His eight children, seven daughters and one son, still live in Zacango. The youngest is studying in high school in Olinalá. Building and providing training for the construction of the stoves has been good employment for Saturnino, a reason not to return to the States.
He earns 500 pesos for the construction of one stove with the requirement of help from three or four people of the community. This payment includes capacity building as his philosophy is learning by doing. He offers a reduced rate the more stoves are built in a community; however, increases the price if nobody from the community helps. I learned many of these details on the road trip through the mountains, where it feels like Saturnino is almost shouting his answers, though it’s just his manner of speech.
After five minutes on the road, I thought it worth asking if Saturnino knew where the community was located, as I simply had no idea. He didn’t either other than it was in the direction of Temalatlcingo. We would ask at the crossroads. The crossroads never appeared, but
Fortified by the armadillo, which Cristina slyly escaped claiming to have already eaten, and energized by the liter each of Coca Cola, we gathered at the first house for the demonstration stove. Saturnino encouraged as many as wanted to come for the training, and especially the women, since the stove would directly impact their daily life. In the end it was a small group that included two brothers, whose houses would each have one stove by the end of the day, five or six women from the community and one or two children who found the lounging dogs more interesting than the training. Throughout the day people drifted in and out of the activities.
Saturnino began his presentation with the benefits of the stove. He looked to the hills talking about years past and the lost lush green of the trees, emphasizing the environmental impacts of the stoves. He moved on to the respiratory illnesses that befall many women because they inhale so much smoke while cooking. The stoves we were about the build pushed the smoke through the chimney to the outside.
His next gambit, which was repeated often throughout the day, was about his ten years of experience building the stoves. It takes less than an hour to build a stove once everyone is trained. And the training is important. If everyone helps out and learns the process, they wouldn’t need him, only the mold. He would just as easily train one person as a thousand. His résumé continued with his experience in Morelos where he and his wife were hired to build 400+ stoves. They built six to eight per day including the pretile (the 1 meter x 1.2 meters adobe base on which the stove sits).
He insisted on mentioning that MCC owned the mold, and it was MCC who brought this technology from the States and taught him how to do this. Each time this was mentioned, I quickly downplayed this aspect as it was apparent to everyone that I was even more clueless than they were as to the basics of this construction.
While Saturnino continued the preamble with a mix of rehearsed jokes and stories, Cristina, his only daughter that knows the process, built the wooden frame. This involved a wrench, some wire and the numbered, wooden boards. We moved inside the sunless room where Saturnino gave an explanation of the placement of the mold so that the air from the outside would push the smoke through the stove.
Next, he arranged the four necessary pieces inside the wooden frame, careful to explain the function and placement of each piece. The piece that created the opening for the wood had to be flush with the frame and flush with the circular mold that would eventually house the fire. A short connector created the space for the movement of heat and smoke from the fire pit to the tube that led to the chimney that would send the smoke out of the room. Eventually, two ollas would serve as molds on top of the tube so that there would be three cooking surfaces for the stove, unlike the usual one cooking area stove.
As the various women looked on and whispered to each other in Nahuatl, the indigenous language spoken by the community, Saturnino disassembled the mold and invited the women to try. The women were shy and hesitant to try. I took one of the pieces and said to the most bold of the bunch, “Where should I put this piece?” Through shaking of heads and giggles, we assembled it again under the expert eye of Saturnino. The process was repeated several times so that several women were able to practice.
While we were learning to assemble the mold, one of the men piled the adobe contents on the floor in front of the stove. One of the benefits of the stoves is the low materials cost. In San José CDI provided the financial support for the community to build two stoves, much of which would go toward the expertise of Saturnino for the construction and training. MCC charges a mere 25 pesos to rent the mold, and the actual cost of the building materials is less than 100 pesos and includes:
7 buckets of sifted dirt
2 buckets of sand
1 package of lye
1 bucket of mule poop
Saturnino emphasized that there was no cement in the stove, unlike others, because the adobe keeps the heat longer and would ultimately use less wood.
I soon was on my knees, hands caked in dirt and cracking from the lye as I mixed the ingredients. Under the tutelage of Saturnino I learned the importance of the adobe mix – to dry and it cracks, too wet like mud and the stove collapses when you take the mold off.
As a few of us mixed the dirt, the others poured it into the frame and pounded it with wood blocks to make it firm. At the threat of charging more for lack of participation, the women gathered around to hit the dirt into the frame, giggling at Saturnino’s jokes and stories.
As the frame filled up, three spaces along the back tube were created with ollas, two for cooking surfaces and one for the chimney hole. A few pieces of rebar were added to fortify the mold and the process of mixing the dirt and pounding it into the frame continued.
At some point in this process, I ducked out to enjoy the fresh air. I soon found myself trying to answer who the Mennonites were and what we were doing in Olinalá. These questions were from the same man who at the end of the stove construction wanted to know how to say, “It’s finished,” in English. I was impressed with the knowledgeable curious questions that both he and his wife asked throughout the day about different cultures.
And now for the impressive finish. Saturnino and Cristina sprinkled water on top of the finished stove to smooth the edges and in preparation to take off the molds. Like a paper mache mold, the stove became a reality as each layer pealed away; the wooden frame, the circular center and so on. Piece by piece the mold parts were taken away, and with some water and wet adobe for touch ups the stove emerged and all were impressed.
Before we could drink more Coke to celebrate, Saturnino asked several of the women to show him how they built their fire. Several of the women stepped forward and offered their demonstration. Since Saturnino guarantees his stoves, he didn’t want the community to say that the stoves didn’t work because he didn’t show them how to build the correct type of fire that would pull the smoke through the stove. The correct structure requires that the small sticks that burn quickly form the foundation with the longer thinner logs on top. In this way, the bottom quickly lights and leaves the ashes on the bottom so as not to trap the smoke.
Saturnino’s final training related to the stove maintenance and involved comparing the stove to a woman. When the wife is young, she always has the time to do her hair and look nice for the new husband. This makes the husband excited about coming home. When she doesn’t take the time to look good, the man starts to stray. And so like the stove, the woman needs to continually polish the stove with water so that the man will always want to come home to eat from the food prepared on the well maintained stove. It’s a favorite story of his because it was one that he repeated as he finished the second stove too.
While Saturnino put the finishing touches on the first stove, he sent a group to begin the process of mixing the adobe at the next house. For the second stove he boasted that the stove would be finished in less than one hour since the training was complete. And, indeed the process was efficient despite the repeated jokes.
Payment in hand and papers signed assuring the construction, business was finished. All that was left was a meal since if was 3pm. As we sipped another liter of Coke each and ate fresh tortillas, which in eight days could be made on the new stoves, I encouraged Saturnino to think of what his business might look like if he were independent of MCC, and it was just Saturnino and his stoves.